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System upgrades in a live production environment carry inherent risk: unplanned downtime, configuration errors, and costly start-up scrap. Metals-Tech’s Mirror Run methodology eliminates this risk, ensuring a smooth, swift, and predictable transition to new automation systems.
Mirror Run is a sophisticated software twin that allows the new system—such as our advanced Andromeda Level 2 platform—to be installed, configured, and tested in parallel with the existing, operational system. Our engineers connect the new system to the live mill environment, where it runs silently in the background, mirroring the production process in real-time.
Key Benefits of the Mirror Run Approach:
Risk-Free Commissioning: The mill continues normal operation on the existing system. The new system learns, validates, and refines itself without any disruption to production, eliminating the traditional cutover risk.
Data-Driven Configuration & Learning: The Mirror Run captures invaluable real-world process data, configuration settings, and operator interactions. This allows for precise tuning and ensures the new system replicates proven, successful behaviors from day one.Advanced Model Pre-Training: The heart of the upgrade—our proprietary, self-learning neural networks and process models—leverages the live data stream during the Mirror Run. These models train themselves on your specific process signature, ensuring they are fully acclimatized and optimized before they ever take control.
Cui Yan, CEO of Innomotics China and CEO of Innomotics Global Low Voltage Motor Division; Jin Yibin, Vice President of Innomotics and General Manager of East China Region; Shan Yajuan, Vice President of Innomotics and General Manager of Medium Voltage Drives & High Voltage Motors Division; Zhao Lixia, General Manager of Innomotics Industry Business; along with Li Chenshuo, Sales Director of Metals-Tech; Wang Dongzhen, Chairman of Anhui Shunbo; Xia Yueyun, General Manager of Anhui Shunbo; and Jiang Yuanjun, Deputy General Manager of Anhui Shunbo, attended the ceremony and witnessed the signing. Hou Yiwei, Vice President of Innomotics and General Manager of North China Region, and Li Chenshuo, Sales Director of Metals-Tech, signed the agreement on behalf of their respective companies. Through this collaboration, both parties will jointly promote the intelligent upgrade of the main drive system for Shunbo's aluminum hot strip mill, enhancing production efficiency and product quality. At the same time, both sides will actively explore new cooperation models, broaden the scope of collaboration, and jointly expand into broader market opportunities. Photo/Article: Innomotics
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