Level 0
- Power Distribution
- Motors
- Drive Systems
- Motor Control Center (MCC)
- Process Instruments (Thickness Gauge, Flatness Gauge, Tensiometer, Laser Speed Measurement, etc.)
- Field Sensors
Computer Systems
- Private Cloud
- Or Conventional Computer Configuration
Level 1 / Level 2 Hardware
Main / Auxiliary Pulpit or Centralized Control Pulpits
IT Components
Basic Automation
- Mill Master Control
- Sequence Control (Automatic Coil Uploading/Unloading, Automatic Threading, Automatic Roll Change, etc.)
- Coil Transportation (Coil Cars, Pallets, Shuttle Cars, etc.)
- Material Tracking (Coil Tracking / Strip Head & Tail Tracking)
- Media Control
- Peripheral Device Interfaces
Technological Control
- Drive Control
- Mill Stand Control
- Automatic Gauge Control (AGC)
- Target Thickness Control
- Feedforward Control
- Feedback Control
- Mass Flow Control
- Rolling Efficiency Control
- Eccentricity Compensation
- Mandrel Eccentricity Compensation
- Off-gauge Optimization
- Automatic Flatness Control (AFC)
- Stand Tilting Control
- Roll Bending Control
- Multi-Zone Cooling
- PGM Compensation
- Dynamic Target Curve Compensation
- Elongation Control (Skin Pass Mode)
- Fly Gauge Change Control (Tandem Cold Mills)
Human-Machine Interface (HMI)
- Plant Overview
- Main Page of Rolling Operation
- Pages of Auxiliary Controls
- Drive Control
- Media Control
- System Monitoring, Diagnostics, and Alarm
- Production Management
- Material Tracking
- Reports
- Rolled Coil Result Reports
- Production Reports (Shift / Daily / Weekly / Designated Period)
- Automatic Recap of Incoming Material Data
- Report Inquiry and Statistics
- Pass Schedule Setup System
- Pass Schedule Distribution Setup
- Roll Gap Model
- Roll Flattening Model
- Material Model
- Motor Torque, Utilization, and Power
- Strip Temperature Model
- Profile and Flatness Setup
- Work Roll Temperature Model
- Material Flow Model
- Roll Deformation Model
- Roll Gap Contour Model
- Dummy Stand Strategy (Tandem Mills)
- Pass Schedule Distribution Setup
- Automatic Roll Arrangement Model (for 20-Hi, 18-Hi Mills)
- Strip Temperature Control Model (for HiB Steel)
- Roll Management
- Downtime Management
- Logs
- Level 1 / MES System Interface
Simulation test before shipment to ensure plug-and-play on site, customer training.
- Analysis and Visualization of Plant and Product Performance
- Condition Monitoring and Diagnosis of Equipment, Product Quality, and Energy Consumption
- Recommendations and Optimization of Operating Conditions for Enhanced Performance
- New Product Development Support
- Intelligent Production Scheduling (Tandem Cold Mills)
