Level 0
- Power Distribution
- Motors
- Drive Systems
- Motor Control Center (MCC)
- Process Instruments (Thickness Gauge, Flatness Gauge, Tensiometer, Laser Speed Measurement, etc.)
- Field Sensors
Computer Systems
- Private Cloud
- Or Conventional Computer Configuration
Level 1 / Level 2 Hardware
Main / Auxiliary Pulpit or Centralized Control Pulpits
IT Components
Basic Automation
- Line Master Control
- Line Ramp Generator
- Line Drive Control
- Tension & Speed Control
- Sequence Control (Automatic Coil Uploading/Unloading, Automatic Threading, Automatic Roll Change, etc.)
- Coil Transportation (Coil Cars, Pallets, Shuttle Cars, etc.)
- Material Tracking (Coil Tracking / Strip Head & Tail Tracking)
- Media Control
- Peripheral Device Interfaces
Technological Control
- Degreasing Control
- Looper tension and position control
- Annealing furnace temperature control
- On-line Skin Pass Mill Control
- Tension Leveler Control
- Shot Blasting Machine Control
- Chemical Coater, Primary Coater, Finish Coater Control
- Flying Shear Control
Human-Machine Interface (HMI)
- Plant Overview
- Main Page of Rolling Operation
- Pages of Auxiliary Controls
- Drive Control
- Media Control
- System Monitoring, Diagnostics, and Alarm
- Production Management
- Material Tracking
- Reports
- Rolled Coil Result Reports
- Production Reports (Shift / Daily / Weekly / Designated Period)
- Automatic Recap of Incoming Material Data
- Report Inquiry and Statistics
- Furnace temperature model
- Pickling model
- Downtime Management
- Logs
- Level 1 / MES System Interface
Simulation test before shipment to ensure plug-and-play on site, customer training.
- Analysis and Visualization of Plant and Product Performance
- Condition Monitoring and Diagnosis of Equipment, Product Quality, and Energy Consumption
- Recommendations and Optimization of Operating Conditions for Enhanced Performance
- New Product Development Support
